Real-time progress feedback from the factory floor
Asset performance management
Down time recording
Automatic data-acquisition
Tool tracking & management
Realtime OEE monitoring
Paperless factory
Electronic work-to lists
Electronic work instructions and drawings
Bar code scanning
Touchscreen-based SFDC
Systems
ERP integration
Cloud based or on-premise
Live dashboards and problem alerts
Web-based system
Quality and compliance management
Quality checks
Electronic device history records (eDHR)
Non-conformance and issue management
Detailed manufacturing workflow definition and enforcement
Document links
Rework routings
Rework recording
Manufacturing KPIs and performance management
Mestec has > 130 standard dashboards and KPIs including:
Labour utilisation, performance and productivity
On-time delivery performance
Right-first-time
Current schedule adherence
WIP status & tracking
Asset performance including OEE
Actual vs standard cost analysis
Scrap & rejects
Rework and scrap cost
Downtime analysis
Bottleneck identification
Production output
Labour management
Time and attendance
Skills management
Electronic timesheets/time cards
Live activity views
Inventory management
Materials management
Label printing
Material, sub-assembly and ingredients traceability
Electronic install-base
Receipt and dispatch management
Contact us
Steve Robinson
Operations Director
âEach month, we get back twenty times the cost of our monthly MESTEC subscription in tangible financial value - which is impressive, and significantly exceeded our expectations.â
âI have to say that with a lot of careful pre-release formatting of the software the MESTEC implementation on the shop floor went in extremely smoothly and the user experience has actually been one of the best received pieces of software that we have ever implemented anywhere in the business.
The shop floor saw the benefits immediately and therefore the buy in was very good.â
âWeâve seen an instant improvement in productivity. Just by communicating individual and group productivity data with operators, weâve seen people who were operating at 50% efficiency get up to 70-80%, and we know that we can increase that figure furtherâ
âWith the MESTEC solution we quickly discovered that the definition of âgood hoursâ in our SAP system excluded setup times and our non-value times estimated at 5% were actually 10%.
Being able to flag it in real time, rather than on paper systems, meant that it was much easier to then recover the cost from the external suppliers involvedâ
âWithout doubt, we can demonstrate very real savings from capturing and reporting âasâbuiltâ data, to faster cycle times and improved material flow, weâre a business today that runs far more efficiently, thanks to MESTEC.â
